PK-DD MEGA Mill Standard Features
Nowhere else can you find a pulverizing system that includes many features that others will charge you for as options.

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Abrasive Resistant Disks

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Direct Drive Mills
This revolutionary design eliminates the use of industry standard belt drive. The flywheel for the rotating disks is directly connected to the  motor shaft, eliminating the belt drive, bearing housing and motor adjustment fixture. The direct drive provides 100% of the available horse power, which belt drive models do not. The direct drive saves our customers the expense of stocKing® expensive drive parts, bearings, seals, belts, spindle shaft or complete bearing housing assembly. The direct drive also eliminates down time due to bearing or belt failure.

Heavy Gauge Quick Disconnect Piping
The piping is heavier gauge than our competition and the clamps connecting each joint are forever clamps with positive o-ring seal to eliminate leaKing® of powder at the connection.

100 hp and 75 hp High-Efficiency Baldor Cast Iron Motors

Large Capacity Rotationally Molded Plastic Pellet Hopper with Center Flow
10 Cu. Ft. 350 lbs. Center flow eliminates hang-ups of material in the hoppers. Largest capacity - 2-1/2 times the size of competitor’s standard hopper.

Standard Upper & Lower Operator Work Platforms
Improved operator safety and access to everything on the machine.

Heavy-duty Mill Housings
Extra thick, heavy-duty malleable steel housings are cast in one-piece for increased safety. The mill is fitted with air inlet valve for maximum cooling adjustment of the mill housing.

All Eaton Cutler Hammer Electrical Components
10" Panel Mate Operator Touch Screen, Eaton Logic Control PLC, Contactors, Starters. The industry standard with worldwide accessibility to parts and service.

Optional Variable Frequency Drives
Variable Frequency Drive starts reduce the in-rush of electricity to 30 AMPS and consumption during start-up. Reduces demand of  electricity at start up which results in huge electrical savings for our customers. 50hz machine are standard with VFD.

High Output Vibratory Feeder
Eriez 26C

Large Capacity Hinged High Efficiency Cyclone
99% efficient – professionally designed cyclone eliminates carryover dust and product loss.

20hp High-Efficiency Blower
A high efficiency blower that creates the exact vacuum to move the product through the system at the required velocity.

8” Airlock
Available in a Kwick-Klean model.

10-Deck Greatwestern Nova Sifter

(3) Single Stud Disk Gap Adjusters Per Mill
Allow adjustment of the disk gap from outside the mill.
Integrated locKing® mechanism on stud provides single point adjustment.

Water Jacketed Stationary Adjusting Fixture for Stationary Disks

Increased Cooling
“Y” mainline vacuum pipe to the mills allows for equal vacuum draw at both mills, thus increasing the airflow to the mill chambers. This allow increased cooling capabilities in the mill chambers.

20"Abrasive Resistant Disk Technology
Our 20" disks are 30% larger than comparable models resulting in 20% to 30% greater output than similar models on the market. This disk design lasts 4-to-5 times longer than conventional disks.

The disk inner clamp ring was designed based upon the inlet of a jet engine forcing the air and pellets into the mill chamber. This eliminates the "pop-corning" effect, the rebounding of material where pellets bounce out of the mill chamber.

Patent Pending Air Flow Management
Our patent pending airflow technology optimizes mill cooling so that you can use 100% of the available horsepower to grind. The design reduces air turbulence on the inlet of the mill providing better airflow for cooling of the grinding and higher output. This design also eliminates material discharge from air inlets.

Small Machine Footprint – Optimized Vertical Footprint
Reduced floor space requirements.
Optimized vertical footprint maximizes powder discharge height. Equipment is designed to accept the largest gaylord available in addition to discharging the center of the box. No need to remove piping for oversized gaylords.

Maintenance Friendly Design
Component layout design for easy access to motors, grease fittings,
Motors have single point adjustor for efficient belt adjustment

Machine ships in (3) fully assembled, pre-wired pieces. No field wiring, except incoming power, required.

 

Cost Savings Associated with In-house Pulverizing.

Pulverizing in-house generates savings as much as 6 to 8 cents per pound compared to purchasing your resin in powder form. Buying pellets and pulverizing in-house is an excellent alternative to make your company more competitive in today’s marketplace.

Our Commitment to Your Quality

Powder King® is unique in that our commitment to quality extends beyond what we manufacture into what you manufacture. Our disk
s and airflow management technology are engineered to consistently achieve perfect particle distribution and the required bulk density and dry powder flow. We have an operator-training program that provides operators a comprehensive understanding of pulverizing and focuses on maintaining the highest level of powder quality.
Reduce Clean Down-time by 25%

Our pulverizer utilizes the newest, most efficient, sifter on the market which features a 6-deck screening area with greater capacity than sifters with more decks. The screens are adhered to an aluminum frame with removable star shaped cleaners allowing access to the back of the screen for improved cleaning.

The elimination of the back wire, combined with fewer decks, reduces cleaning time by 25% . This new design also features epoxy-coated frames eliminating the risk of contamination from chipped laminates.

Leasing Information

 

 
  Pulverizing Mills and Material Handling Systems for Rotational Molding, PVC Recycling, Compounding and Masterbatching.

41780 N. Vision Way, Unit 120 Bldg 2 • Anthem, AZ 85086 • p. 623-551-9897 • f. 623-551-8571 • jhummel@powder-king.com