Powder King® Pulverizing Systems
Optimized Output, Efficiency & Powder Quality

Home

Our Pulverizers

   PK 18 Lab Mill
   PK-DD 120 Single Mill
   PK-DD 220 Dual Mill

   PK-DD MEGA Mill

Used Equipment

Material Handling

Abrasive Resistant Disks

Patent Pending Technology

Pulverizing News

Contact Us

Download Our Brochure

 

Disk Sharpening Service
We are provide disk sharpening services and new disks for the following pulverizers...

 - Reduction Engineering
 - Orenda
 - Herbold
 - Pallman Pulverizers
 - Wedco

Cost Savings Associated with In-house Pulverizing.

Pulverizing in-house generates savings as much as 6 to 8 cents per pound compared to purchasing your resin in powder form. Buying pellets and pulverizing in-house is an excellent alternative to make your company more competitive in today’s marketplace.

Our Commitment to Your Quality

Powder King® is unique in that our commitment to quality extends beyond what we manufacture into what you manufacture. Our disk
s and airflow management technology are engineered to consistently achieve perfect particle distribution and the required bulk density and dry powder flow. We have an operator-training program that provides operators a comprehensive understanding of pulverizing and focuses on maintaining the highest level of powder quality.
Reduce Clean Down-time by 25%

Our pulverizer utilizes the newest, most efficient, sifter on the market which features a 6-deck screening area with greater capacity than sifters with more decks. The screens are adhered to an aluminum frame with removable star shaped cleaners allowing access to the back of the screen for improved cleaning.

The elimination of the back wire, combined with fewer decks, reduces cleaning time by 25% . This new design also features epoxy-coated frames eliminating the risk of contamination from chipped laminates.

Standard Features
Nowhere else can you find a pulverizing system that includes many features that others will charge you for as options.
Direct Drive Mills
This revolutionary design eliminates the use of industry standard belt drive. The flywheel for the rotating disks is directly connected to the  motor shaft, eliminating the belt drive, bearing housing and motor adjustment fixture. The direct drive provides 100% of the available horse power, which belt drive models do not. The direct drive saves our customers the expense of stocKing® expensive drive parts, bearings, seals, belts, spindle shaft or complete bearing housing assembly. The direct drive also eliminates down time due to bearing or belt failure.
Heavy Gauge Quick Disconnect Piping
The piping is heavier gauge than our competition and the clamps connecting each joint are forever clamps with positive o-ring seal to eliminate leaKing® of powder at the connection.
All Eaton Cutler Hammer Electrical Components
10" Panel Mate Operator Touch Screen, Eaton Logic Control PLC, Contactors, Starters. The industry standard with worldwide accessibility to parts and service.
75 hp and 60 hp High-Efficiency Baldor Cast Iron Motors
- PK-DD120 single mill features 75 hp motor
Large Capacity Rotationally Molded Plastic Pellet Hopper with Center Flow
14.2 Cu. Ft. 500lbs. Center flow eliminates hang-ups of material in the hoppers. Largest capacity - 2-1/2 times the size of competitor’s standard hopper.
Standard Upper & Lower Operator Work Platforms
Improved operator safety and access to everything on the machine.
Heavy-duty Mill Housings
Extra thick, heavy-duty malleable steel housings are cast in one-piece for increased safety.
10" Eaton Cutler Hammer Panel Mate Touch Screen
Crystal clear display from any angle and designed for easy operation with many built-in features.
High Output Vibratory Feeder
Eriez 26C
Hinged High Efficiency Cyclone
99% efficient – professionally designed cyclone eliminates carryover dust and product loss.
15hp High-Efficiency Blower
A high efficiency blower that creates the exact vacuum to move the product through the system at the required velocity.  The PK-DD120 single mill features a 10 hp high-efficiency blower.
8” Airlock (6" on PK-DD 120 Mill)
Available in a Kwick-Klean model.
6-Deck Greatwestern Nova Sifter on Dual Mill
3-Deck Greatwestern Gyro Sifter on Single Mill

(3) Single Stud Disk Gap Adjusters Per Mill
Allow adjustment of the disk gap from outside the mill.
Integrated locKing® mechanism on stud provides single point adjustment.
Stainless Steel Water Jacketed Adjusting Fixture for Stationary Disks
Increased Cooling
“Y” mainline vacuum pipe to the mills allows for equal vacuum draw at both mills, thus increasing the airflow to the mill chambers. This allow increased cooling capabilities in the mill chambers.
20"Abrasive Resistant Disk Technology
Our 20" disks are 30% larger than comparable models resulting in 20% to 30% greater output than similar models on the market. This disk design lasts 4-to-5 times longer than conventional disks.

The  disks inner clamp ring was designed based upon the inlet of a jet engine forcing the air and pellets into the mill chamber. This eliminates the "pop-corning" effect, the rebounding of material where pellets bounce out of the mill chamber.

Patent Pending Air Flow Management
Our patent pending airflow technology optimizes mill cooling so that you can use 100% of the available horsepower to grind. The design reduces air turbulence on the inlet of the mill providing better airflow for cooling of the grinding and higher output. This design also eliminates material discharge from air inlets.
Small Machine Footprint – Optimized Vertical Footprint
Reduced floor space requirements.
Optimized vertical footprint maximizes powder discharge height. Equipment is designed to accept the largest gaylord available in addition to discharging the center of the box. No need to remove piping for oversized gaylords.
Maintenance Friendly Design
Component layout design for easy access to motors, grease fittings,

Dual Mill Machine ships in (3) fully assembled pre-wired pieces and the single mill in (2) pieces. No field wiring, except incoming power, required.
Options
Variable Frequency Drive
Frequency drive reduce the in-rush of electricity and consumption during start-up to 30 Amps starting the PK-DD220 system. This  reduces the demand load at start up which decrease electrical costs.

 

Leasing Information
 
   Pulverizing Mills and Material Handling Systems for Rotational Molding, PVC Recycling, Compounding and Masterbatching.

41780 N. Vision Way, Unit 120 Bldg 2 • Anthem, AZ 85086 • p. 623-551-9897 • f. 623-551-8571 • jhummel@powder-king.com